- High Production Rate: 5 to 15 times higher than conventional electrospinning systems.
- Up to 51 meters/min. production of nanofibers (PA6 0.03GSM)
- Smart Dynamic Feeding System provides an extremely homogenous production, and precise adjustment of the flow rate.
- Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed.
- Compatibility to work with a wide viscosity range of polymeric solutions.
- Patent Pending Technology.
| Standard Polymers | Total Flow Rate | Total Production Rate |
| (For 0.5 GSM) | ||
| TPU | 1200 ml/h | 5.3 m/min |
| PVDF | 660 ml/h | 3.9 m/min |
| PA6 | 600 ml/h | 3.1 m/min |
| HA | 360 ml/h | 1.1 m/min |
| PAN | 570 ml/h | 1.6 m/min |
| PHB | 4800 ml/h | 6.2 m/min |
Technical Specification
| Model | SS1000 Stream Spinner |
| Description | Industrial Scale Open Surface Electrospinning Unit |
| Spinning Type | Bottom up Spinning |
| Construction | |
| Chassis | Electrostatic Painted Sheet Metal |
| Exhaust Fan | Exhaust Fan |
| Atmosphere Control | Humidity & Temperature |
| High Voltage Power Supply | |
| Voltage Range (Anode) | 0 - (+) 80 kV |
| Voltage Range (Cathode) | (-) 40 kV - 0 kV |
| Voltage Precision | 0.1 kV |
| Maximum Current | 1.85 mA |
| Feeding Area | |
| Open Surface Spinnerets | 3 thin-slit rod pcs |
| Dynamic Feeding System | Adjustment of the speed, feeding rate, and waiting time of the spinneret |
| Thin-Slit Electrode Dimensions (Length) | 1000 mm |
| Thin-Slit Electrode Dimensions (Diameter) | 2 mm Depth, 4 mm Width |
| Pump System | |
| Independent Pump Units | Three independent peristaltic pump units: Individually connected to the spinnerets |
| Tubing Dimensions | Silicone tube of 5 mm ID, 8 mm OD |
| Flow Rate | 0.01 - 40 ml/min |
| Tank Capacity | 15 L |
| Spinning Distance | |
| Distance Between Rods and Collector | 150 - 300 mm |
| Distance Adjustment Precision | 1 mm |
| Collector Area | |
| Type | Roll-to-roll collector |
| Width of the Collector | 1000 mm |
| Substrate Winding Speed | 0.1 m/min - 25.0 m/min |
| Max Roll Diameter | 600 mm |
| Technical Requirements | |
| Power | 110-120 VAC [3 ~ 208 V] @ 20 A, 4500 W Max; 220-240 VAC @ 20 A, 4500 W Max |
| Grounding | External Grounding Line |
| Air Compressor | Required for tightening shaft @ Pressure 3-4 bar |
| Min. Gas Tank Volume | <10 L |
| Ventilation | Hose channel and ventilating system to evacuate the evaporated solvents |
| Weight and Dimensions | |
| Total Weight | 1620 kgs |
| Dimensions | W: 2650 mm, L: 3530 mm, H: 2215 mm |