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Evaporation Material Purity Grades Explained

Posted by Marketing Team on

In thin film deposition processes like thermal evaporation, electron beam evaporation, and other evaporation systems, the quality of your coating depends not only on the deposition method but also on the evaporation materials you use. Metals, oxides, fluorides, and other compounds are available in various purity levels, often expressed in “N” ratings. Selecting the correct purity grade is crucial for achieving consistent performance, preventing defects, and managing costs efficiently. 

Some materials may also be sold under industrial or mechanical grades that differ significantly from the “N” system. 

Understanding Purity Grades 

The "N" system is a shorthand method of expressing chemical purity: 

  • 2N = 99% pure 

  • 3N = 99.9% pure 

  • 4N = 99.99% pure 

  • 5N = 99.999% pure 

Decimal annotations indicate a slightly higher precision within a grade, for applications where even fractional increases in purity impact performance—such as optical coatings, semiconductor devices, or protective coatings—these grades can justify the added cost. 

Zirconium is commonly designated as Grade 702, which is an industrial specification based on ASTM/ASME standards. Instead of reflecting a direct “N” purity value, this grade defines the material’s chemical composition and mechanical properties, including corrosion resistance and thermal stability. The designation ensures performance in demanding environments, such as nuclear reactors or chemical industry applications, making it distinct from the standard “N” classification. 

Why Purity Matters in Thin-Film Deposition

Film Quality

Impurities can alter a coating’s optical clarity, color accuracy, electrical conductivity, and adhesion to the substrate. Even minor contamination can lead to haze, color shifts, or reduced reflectivity in thin film coatings. 

Process Reliability

Inconsistent purity can lead to unpredictable deposition rates and variations in film thickness. Higher-purity materials help maintain stable evaporation characteristics, improving run-to-run reproducibility. 

Performance Lifespan

Coatings made from higher-purity materials generally exhibit greater stability over time, resisting environmental degradation and maintaining functional properties for longer periods. This is vital for applications in solar cells, display technologies, data storage devices, and quantum technologies. 

Section banner 1: Use an image of thin film deposition.  

Choosing the Right Purity Grade 

High Purity (5N) 

  • Best for: Semiconductor fabrication, high-precision optical sensors, advanced R&D. 

  • Advantages: Minimal defects, excellent optical/electrical performance. 

  • Consideration: Highest cost; may be unnecessary for less critical applications. 

Mid-High Purity (4N) 

  • Best for: Aerospace coatings, industrial optics, vacuum coatings. 

  • Advantages: Strong balance of performance and cost. 

  • Consideration: Slightly more expensive than 3N grades. 

Standard Purity (3N) 

  • Best for: Prototyping, decorative coatings, general R&D. 

  • Advantages: Affordable and readily available. 

  • Consideration: Not suitable for highly demanding optical or electronic applications. 

Lower Purity (2N) 

  • Best suited for: Applications where ultra-high purity is not a critical requirement. 

  • Advantages: Cost-effective and suitable for many industrial processes. 

  • Consideration: Higher impurity levels may affect performance in sensitive thin-film uses. 

MSE PRO Evaporation Materials 

MSE Supplies offers Evaporation Materials in grades from 2N to 5N, as well as custom evaporation materials for specialized needs. Our selection includes evaporation metals, raw materials such as high-purity aluminum and Silicon dioxide, and more. All are designed for optimal performance in thermal evaporation, resistive evaporation, arc evaporation, and electron beam deposition systems. 

Whether you’re working in R&D, renewable energy, materials science, or surface science, our products meet the demands of vacuum engineering and high-performance deposition systems. We help match the right purity and particle size to your application, considering factors like melting point, thermal conductivity, theoretical density, coefficient of thermal expansion, and compatibility with your evaporation equipment. 

Final Thoughts 

Purity grades are more than just numbers—they directly influence the quality, reliability, and cost-effectiveness of your evaporation process. By understanding the differences between 2N, 3N, 4N, and 5N, and knowing when grades like Grade 702 or decimal annotations are worth considering, you can make informed decisions for thin-film deposition in different fields such as optical coatings. 

MSE Supplies ensures you have access to the right materials for your vacuum chambers, deposition materials, and thin film coatings, backed by technical expertise and a diverse inventory. 

Browse our full range of Evaporation Materials to find the perfect grade for your application. Our specialists are ready to help—contact us for guidance, request a quote, and connect with us on LinkedIn for industry updates. Subscribe to our newsletter to stay informed on new materials, techniques, and expert tips. 


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