Inovenso Open Surface Industrial Scale Electrospinning / Spraying Line - SS1600
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Brief Description
StreamSpinner1600 (SS1600) is an Open Surface Industrial Electrospinning machine, suitable for the commercial manufacturing of nanofibers, and nanofiber-based products on a 1600mm width roll-to-roll collector. Not only does the StreamSpinner1600 provide a much higher throughput in comparison with conventional Electrospinning systems, but it also provide a smooth manufacturing process that doesn’t require an operator to oversee the process, and detect anomalies.
Using the Smart Dynamic Feeding System, the StreamSpinner1600 provides an extremely homogeneous production of nanofibers, and a precise adjustment of the flow rate. Moreover, the StreamSpinner1600 is compatible to work with a wide viscosity range of polymeric materials.
Unique Properties
- High Production Rate: 60% higher than SS1000
- Up to 36 m2/min. production of nanofibers (PA6 0.1 GSM)
- Smart Dynamic Feeding System provides an extremely homogenous production, and precise adjustment of the flow rate.
- Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed.
- Compatibility to work with a wide viscosity range of polymeric solutions.
- Patent Pending Technology.
Technical Specification
| Construction |
| Chassis |
Electrostatic painted sheet metal chassis |
| Exhaust Fan |
Exhaust fan system to remove solvent vapors |
| Air Conditioning |
Air conditioning system for temperature and humidity control |
| Weight & Dimensions |
Weight: 1000-1500 kgs, Dimensions: W: 4470 mm, L: 2470 mm, H: 1990 mm |
| High Voltage System |
| Power Supply System |
Positive and negative high voltage power supply system |
| Positive High Voltage Module |
0 - 80 kV |
| Negative High Voltage Module |
0 - 40 kV |
| Maximum Current |
1.87 mA |
| Solution Feeding System |
| Spinnerets |
Three streamspinner open surface spinnerets |
| Pumps |
Three peristaltic pumps set individually connected to the spinnerets |
| Spinneret Length |
1800 mm |
| Tubing Dimensions |
Silicone Tubing ID: 5mm x OD: 8mm, PE Tubing ID: 4mm x OD: 6mm |
| Flow Rate |
0.1-40 ml/min, Precision: 0.1 ml/min |
| Spinning Distance |
| Distance Between Rods and Collector |
150 - 350 mm |
| Distance Adjustment Precision |
1 mm |
| Collector |
| Type |
Roll-to-roll collector, Width: 1700 mm |
| Substrate Winding Speed |
min 0.2 m/min - 30.0 m/min |
| Effective Coating Width |
1600 mm |
| Processing |
| Throughput |
Depends on polymer type and solution/process parameters |
| Operation Availability |
24/7 operation |
| Cleaning |
Easily cleaned spinnerets and production area surfaces |
| Startup Time |
15 minutes required |
| Tank Capacity |
65 L tank capacity for batch mode operation |
| Automation |
| Control Panel |
PLC Controlled, 12" Touch screen control panel |
| User Interface |
Well-designed user-friendly interface |
| Winding Speed Adjustment |
Automatic adjustment based on process and solution parameters |
| Safety and Regulations |
| Safety Features |
Safety door, Emergency Button & Safety Relays |
| HV Warning Light |
HV Warning Light |
| Electrical Isolation |
Electrical Isolated & Grounded Cabinet |
| Over Current Protection |
Provided |
| Certification |
Meets CE Certification, Static discharge bar |
| Site Requirements |
| Power |
110-120 VAC [3 ~ 208 V] @20A 4000W or 220-240 VAC @20A 4000 W Max. |
| Grounding |
External Grounding line required |
| Pressurized Air |
Pressurized air (3-4 bar) for winding-rewinding shafts |
| Ventilation |
Hose channel and ventilating system to evacuate evaporated solvents |
| Space Requirement |
4 m x 6 m |