Inovenso Needle-Based Pilot Level Electrospinning / Spraying Machine - NS 416
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Brief Description
NS 416 is an electrospinning oriented industrial nanofiber production machine that can coat 1-meter width fabrics with 50-400 nm (0.05-0.4 μm) diameter nanofibers.
The industrial nanofiber membrane production line by the electrospinning method has led to the formation of a new industry with high production capacity and product quality. Industrial Scale Nanofiber Membrane Production Unit The Nanospinner416 is the ongoing industrial project which waits for today’s electrospinning projects as tomorrow’s nanofiber products.
In accordance with the customized product properties and nanofiber coating level (g/m²), the output of NanoSpinner416 can vary 180m²/day to 5.000 m²/day nanofiber membrane coating. The net nanofiber production capacity of NanoSpinner416 is approximately 5.000 g nanofiber daily.
The NS416 is equipped with 110 electrospinning needles, allowing the surface to be uniformly and continuously at a width of 1 m. Thanks to its advanced automation system and air conditioning equipment, it enables continuous production at the determined quality even under changing environmental conditions.
Unique Properties
- High Production Rate: 5 to 15 times higher than conventional electrospinning systems.
- Up to 43 meters/min. production of nanofibers (PA6 0.03GSM)
- Smart Dynamic Feeding System provides an extremely homogeneous production, and precise adjustment of the flow rate.
- Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed.
- Compatibility to work with a wide viscosity range of polymeric solutions.
- Patent Pending Technology
| Standard Polymers |
Total Flow Rate |
Total Production Rate |
| |
|
(For 0.5 GSM) |
| TPU |
600 ml/h |
4.8 m/min |
| PVDF |
330 ml/h |
3.2 m/min |
| PA6 |
300 ml/h |
2.8 m/min |
| HA |
180 ml/h |
1.0 m/min |
| PAN |
285 ml/h |
1.4 m/min |
| PHB |
2400 ml/h |
5.5 m/min |
Technical Specification
| Model |
SS550 Stream Spinner |
| Description |
Industrial Scale Open Surface Electrospinning Unit |
| Spinning Type |
Bottom up Spinning |
| Construction |
| Chassis |
Electrostatic Painted Sheet Metal |
| Exhaust Fan |
Exhaust Fan |
| Atmosphere Control |
Humidity & Temperature |
| High Voltage Power Supply |
| Voltage Range (Anode) |
0 - (+) 60 kV |
| Voltage Range (Cathode) |
(-) 40 kV - 0 kV |
| Voltage Precision |
0.1 kV |
| Maximum Current |
2.5 mA |
| Feeding Area |
| Open Surface Spinnerets |
3 thin-slit rod pcs |
| Dynamic Feeding System |
Adjustment of the speed, feeding rate, and waiting time of the spinneret |
| Thin-Slit Electrode Dimensions (Length) |
550 mm |
| Thin-Slit Electrode Dimensions (Diameter) |
2 mm Depth, 4 mm Width |
| Pump System |
| Independent Pump Units |
Three independent peristaltic pump units: Individually connected to the spinnerets |
| Tubing Dimensions |
Silicone tube of 5 mm ID, 8 mm OD |
| Flow Rate Precision |
0.01 ml/h |
| Tank Capacity |
10 L |
| Spinning Distance |
| Distance Between Rods and Collector |
150 - 300 mm |
| Distance Adjustment Precision |
1 mm |
| Model |
SS550 Stream Spinner |
| Description |
Industrial Scale Open Surface Electrospinning Unit |
| Spinning Type |
Bottom up Spinning |
| Construction |
| Chassis |
Electrostatic Painted Sheet Metal |
| Exhaust Fan |
Exhaust Fan |
| Atmosphere Control |
Humidity & Temperature |
| High Voltage Power Supply |
| Voltage Range (Anode) |
0 - (+) 60 kV |
| Voltage Range (Cathode) |
(-) 40 kV - 0 kV |
| Voltage Precision |
0.1 kV |
| Maximum Current |
2.5 mA |
| Feeding Area |
| Open Surface Spinnerets |
3 thin-slit rod pcs |
| Dynamic Feeding System |
Adjustment of the speed, feeding rate, and waiting time of the spinneret |
| Thin-Slit Electrode Dimensions (Length) |
550 mm |
| Thin-Slit Electrode Dimensions (Diameter) |
2 mm Depth, 4 mm Width |
| Pump System |
| Independent Pump Units |
Three independent peristaltic pump units: Individually connected to the spinnerets |
| Tubing Dimensions |
Silicone tube of 5 mm ID, 8 mm OD |
| Flow Rate Precision |
0.01 ml/h |
| Tank Capacity |
10 L |
| Spinning Distance |
| Distance Between Rods and Collector |
150 - 300 mm |
| Distance Adjustment Precision |
1 mm |
| Collector Area |
| Type |
Roll-to-roll collector |
| Width of the Collector |
500 mm |
| Substrate Winding Speed |
min 0.1 m/min - 20.0 m/min |
| Effective Coating Width |
500 mm |
| Technical Requirements |
| Power |
110-120 VAC [3 ~ 208 V] @ 20A 4000 W; 220-240 VAC @ 20A 4000 W Max. |
| Grounding |
External Grounding Line |
| Air Compressor |
Required for tightening shaft @ Pressure 3-4 bar |
| Min. Gas Tank Volume |
<10 L |
| Ventilation |
Hose channel and ventilating system to evacuate the evaporated solvents |
| Weight and Dimensions |
| Total Weight |
1080 kgs |
| Dimensions |
W: 2080 mm, L: 2850 mm, H: 2150 mm |
