Inovenso Open Surface Industrial Scale Electrospinning / Spraying Line - SS1000
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Brief Description
StreamSpinner1000 (SS1000) is an Open Surface Industrial Electrospinning machine, suitable for the commercial manufacturing of nanofibers, and nanofiber-based products on a 1000mm width roll-to-roll collector. Not only does the StreamSpinner1000 provide a much higher throughput in comparison with conventional Electrospinning systems, but it also provide a smooth manufacturing process that doesn’t require an operator to oversee the process, and detect anomalies.
Using the Smart Dynamic Feeding System, the StreamSpinner1000 provides an extremely homogeneous production of nanofibers, and a precise adjustment of the flow rate. Moreover, the StreamSpinner1000 is compatible to work with a wide viscosity range of polymeric materials.
Unique Properties
- High Production Rate: 5 to 15 times higher than conventional electrospinning systems.
- Up to 51 meters/min. production of nanofibers (PA6 0.03GSM)
- Smart Dynamic Feeding System provides an extremely homogenous production, and precise adjustment of the flow rate.
- Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed.
- Compatibility to work with a wide viscosity range of polymeric solutions.
- Patent Pending Technology.
| Standard Polymers |
Total Flow Rate |
Total Production Rate |
|
|
(For 0.5 GSM) |
| TPU |
1200 ml/h |
5.3 m/min |
| PVDF |
660 ml/h |
3.9 m/min |
| PA6 |
600 ml/h |
3.1 m/min |
| HA |
360 ml/h |
1.1 m/min |
| PAN |
570 ml/h |
1.6 m/min |
| PHB |
4800 ml/h |
6.2 m/min |
Technical Specification
| Model |
SS1000 Stream Spinner |
| Description |
Industrial Scale Open Surface Electrospinning Unit |
| Spinning Type |
Bottom up Spinning |
| Construction |
| Chassis |
Electrostatic Painted Sheet Metal |
| Exhaust Fan |
Exhaust Fan |
| Atmosphere Control |
Humidity & Temperature |
| High Voltage Power Supply |
| Voltage Range (Anode) |
0 - (+) 80 kV |
| Voltage Range (Cathode) |
(-) 40 kV - 0 kV |
| Voltage Precision |
0.1 kV |
| Maximum Current |
1.85 mA |
| Feeding Area |
| Open Surface Spinnerets |
3 thin-slit rod pcs |
| Dynamic Feeding System |
Adjustment of the speed, feeding rate, and waiting time of the spinneret |
| Thin-Slit Electrode Dimensions (Length) |
1000 mm |
| Thin-Slit Electrode Dimensions (Diameter) |
2 mm Depth, 4 mm Width |
| Pump System |
| Independent Pump Units |
Three independent peristaltic pump units: Individually connected to the spinnerets |
| Tubing Dimensions |
Silicone tube of 5 mm ID, 8 mm OD |
| Flow Rate |
0.01 - 40 ml/min |
| Tank Capacity |
15 L |
| Spinning Distance |
| Distance Between Rods and Collector |
150 - 300 mm |
| Distance Adjustment Precision |
1 mm |
| Collector Area |
| Type |
Roll-to-roll collector |
| Width of the Collector |
1000 mm |
| Substrate Winding Speed |
0.1 m/min - 25.0 m/min |
| Max Roll Diameter |
600 mm |
| Technical Requirements |
| Power |
110-120 VAC [3 ~ 208 V] @ 20 A, 4500 W Max; 220-240 VAC @ 20 A, 4500 W Max |
| Grounding |
External Grounding Line |
| Air Compressor |
Required for tightening shaft @ Pressure 3-4 bar |
| Min. Gas Tank Volume |
<10 L |
| Ventilation |
Hose channel and ventilating system to evacuate the evaporated solvents |
| Weight and Dimensions |
| Total Weight |
1620 kgs |
| Dimensions |
W: 2650 mm, L: 3530 mm, H: 2215 mm |
