MSE PRO Atmospheric Plasma Cleaner

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SKU: MA0067303
Regular price $ 4,154.95

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MSE PRO Atmospheric Plasma Cleaner

Introduction

The Plasma System is the first domestically developed "independently developed" atmospheric plasma cleaning machine. It adopts a highly stable phase-shifting full bridge soft switching circuit and has a stable analog communication data transmission method, which can achieve unified monitoring by the central control system, making the cleaning effect more stable and durable, enhancing anti-interference performance, reducing fault rates, controlling maintenance costs, improving production capacity, and effectively reducing production costs.

Principles

The process gas is ionized into plasma by applying an electric field. The "active" components of plasma include ions, electrons, atoms, free active groups, excited-state nuclides (metastable states), photons, etc. Plasma treatment utilizes the properties of these active components to alter the surface properties of samples through physical and chemical reactions such as oxidation, reduction, pyrolysis, cross-linking, and polymerization, thereby optimizing material surface properties and achieving purposes such as cleaning, modification, and etching.

Features

  • Military grade hardware design, with an ambient temperature range of -25 ℃ -50 ℃, suitable for different harsh scenarios, and an MTBF (Mean Time Between Failures) time of ≥ 190Khrs MIL-HDBK-217F (25 ℃).
  • Digital power meter displays real-time operating parameters, real-time monitoring, and strong anti-interference.
  • Adopting constant pulse width mode for operation, with strong stability.
  • Supports analog communication interfaces and powerful remote control.
  • It has four detection functions: real-time detection of air pressure, detection of transformer primary peak current, detection of power grid current, and real-time monitoring of spray gun speed (optional).
  • The plasma generator supports both jet and rotary spray nozzles.
  • It has protection functions such as over temperature protection, overload protection, short circuit, open circuit, leakage protection, and various mis operation protection.

Industry Applications

Product Structure

MA0067303 atmospheric plasma cleaning machine structure: composed of a high-voltage power generator and a plasma generator spray gun.

High voltage power generator:
The generation of plasma requires high-voltage excitation. The SPA-2000-V4 atmospheric plasma cleaning machine uses an intermediate frequency power supply for excitation and operates in a constant pulse width mode. The parameters need to be adjusted according to the actual situation of the sample to achieve the optimal processing effect.

Plasma generator nozzle:

X800-V4 atmospheric plasma system paired with rotary nozzle: mainly handles large and complex shaped materials, with a processing area range of 20-90mm. It can be paired with existing production lines to achieve fully automatic online production and save labor costs.

Specifications

No. Items Parameters Notes
1 Power supply power Single-phase 220V/AC、50/60Hz 10A Ground connection<40
2 Input air source CDA/N2(0.3-0.6Mpa) air inlet pipe diameter:Φ8 oil-free and water-free
3 Output power 600-1300W Depends on the jet nozzle
4 Output accuracy ±5% Determined by power value
5 Effective cleaning range 20-90mm measured at a cleaning height of 8mm for different jet nozzle models
6 Effective cleaning speed 100(50-500)mm/s cleaning speed affects cleaning performance
7 Recommended cleaning height 8-20mm cleaning height affects cleaning performance
8 Power factor ≥50% A higher power factor, higher power efficiency
9 Axial outlet air pressure 0.18-0.30Mpa Depends on the nozzle settings
10 Working frequency 20KHz-35KHz Depends on the nozzle settings
11 External interface PLC-IO Check the user manual
12 Minimum bend diameter of the Corrugated pipe R120mm Less than 120mm can damage the corrugated pipes.
13 Start/Stop Interval Start:3s, Stop:3s If the interval is too short, the stability of false readiness will be reduced.
14 Operating Temperature -20~35℃ N/A
15 Nozzle size L303xW76xH148mm Total nozzle length depends on nozzle model.
16 Nozzle weight 5.5kg N/A
17 Nozzle speed 2600-3000RPM Speed affects product processing uniformity.
18 Dimensions (mm) L457xW395xH159mm See the power supply dimensional drawing in 2.5.2 for details.
19 Power supply weight 15KG N/A
20 Precautions Separate the plasma power supply from the PC power supply.
  Keep the plasma equipment (power supply, gun head, and high-voltage cable) at least 20cm away from the PC and monitor.
  Be sure to connect an independent ground (cable with a diameter of 4 mm² or more
21 Detection Functions Includes air pressure detection, rotation detection (for rotary spray guns), and mainboard temperature detection.
22 Protection functions Includes protection against low and high air pressure, and protection against low engine speed.

 

Factory Specification Requirements

Power supply Single-phase AC110V, 60Hz, External Transformer
Grounding requirements The power box needs to be connected to the machine ground wire (the ground wire thickness should be 4mm or above, the ground resistance should be less than 0.6Ω, and a separate ground wire interface should be reserved for the machine)
Gas source requirements Air Tubing Requirements: PU tubing 8mm
Gas Requirements: CDA/N2, pressure 0.3-0.6 MPa, solid particle size≦ 0.1 μm, oil content ≦ 0.01 mg/m³,
Pressure dew point below -40°C
Factory exhaust Flow rate: 2m ³/ Min
The material of the gas exhaust pipe: corrosion-resistant material
Layout Space Good ventilation, with more than 200mm of heat dissipation space on the left and right, and 200mm of wiring space at the rear.