MSE PRO Single Integrated Ultra‑Pure Water Purification System for ASTM Type I (18.2 MΩ·cm)/II Water

MSE PRO™ Dual‑Output Ultra‑Pure Water System – ASTM Type I (18.2 MΩ·cm) & Type II (10–15 MΩ·cm), Tap Water Feed, Bench‑Top or Wall‑Mounted

(The system is ISO 9001:2015, ISO 14001:2015, IEC, WHO-GMP and CE certified)

The product figure is for reference only. The actual product may look different based on  product configuration. 

Application:

Description:

Water Purification System having bright and multicolored 7” TFT Graphic Display, capable of producing both Ultra-Pure Type – I Water and Type - II Pure water from potable tap water with online monitoring of water Resistivity, Temp/ Various Modes/ Configuration/Report/Alarms and Diagnostic features, RS232/USB interface with PC better than LCD display.

Quality of Water - The system is capable of producing ASTM Type-II (10-15MΩ.cm Resistivity) and ASTM Type-I (18.2MΩ.cm Resistivity) water directly from potable Tap water in a Single Bench Top/wall mount sleek Unit.
The system process - The system comprises of multi stages such as Prefiltration, Reverse Osmosis, De-ionization (UPC-005), Photo oxidation with online UV lamp (UVC-254nm), Ultra Filtration (UFC-005), conductivity cell constant of 0.1 and 0.01K and 0.22 micron PVDF/PES Pharmaceutical grade filter of 260cm2, separate dispenser for Type-1 & Type 2 water.
Applications: The Final treated water of ASTM Type-I Grade (Ultrapure Water) is suitable for biological applications such AA, IC, ICP, Standard buffers, Inorganic and Organic trace analysis, HPLC, ICP-MS, IC, TOC Analysis, Molecular Biology, PCR, DNA, Monoclonal antibodies, cell culture media, nuclease free water for Research laboratories.
Operating Feed water - Potable Tap water with pressure 1-6 bar min/max (0.5kg-1.5Kg), Conductivity: Up to 2000 μS/cm, Chlorine: 3ppm, Fouling Index (SDI): up to12.

Features

Stage-1

• PREFILL-III (Pre-filtration Module) - System should be three stage Pretreatment module to remove suspended particles in feed water and a booster pump for enhancing the feed water pressure consisting as below.
• PF-010-Prefilter Cartridge of 5 micron with 10” long housing to remove the suspended particulates.
• ACP-010-Activated Carbon Cartridge with 10” housing to remove the odor, color, dissolved gases, chlorine, organic impurities and colloidal particles to take care of the fouling index (FI).
• ACB-010-Block Carbon Cartridge with 10”Housing to remove the Carbon particulates & to further reduce the organic impurities.
• Pump - Includes the Low Noise level DC booster pump with Low pressure and high-pressure switch to cut-off the system when there is no water in the inlet, solenoid valves with constant product flow rate, Operate at <50 decibel. Pressure: 0 to 10 kg/cm2.

Stage-2

• Pretreatment module is followed by polyphosphate granules/anti scaling cartridge (AS-010) before RO module(RO-010) to prevent CaCO3 scaling formation on spirally wound High flux thin film composite (TFC) polyamide RO membrane with molecular weight(MW)>200 Dalton with >99% rejection to enhance the life of RO Membrane, and conductivity cells before and after RO to measure the performance of RO and display the % of rejection, high recovery loop and diaphragm valve to reduce the wastage of feed water.
• The RO Module (RO-010) rejects inorganic, organics, colloids, particulates, endotoxin, RNAs & DNAs, bacterias > 99%.The RO module is provided with Auto flushing with timer program to avoid bio film growth on the membrane and also fitted with a sanitization port for cleaning and disinfecting the system automatically.
• Flow Rate (Production Flow rate) - 10L/hr
  Ionic Rejection > 99%, Silicate Rejection >99%, Conductivity<20 μS/cm, System incorporates high/low pressure switches to safeguard the system.
• Coaxial Conductivity/resistivity cell - The System incorporates Coaxial Conductivity/resistivity cell before and after RO membrane for measurement of Conductivity/resistivity of Feed Water and RO product having cell constant 0.01cm-1 & 0.1cm-1. Low noise and unique temperature feedback pump with temperature compensation to 0.10C for consistent flow rate irrespective of temperature changes (0 to-1000C) and display both compensated and non-compensated temperature accurate within ±0.1°C. In built display for operating parameters at all times. Auto diagnostic facility with Error No. and Alarm code for easy maintenance along with auto rinse facility.
• Storage Tank/Reservoir - The system is synchronized with reservoir of 50L capacity, PP/HDPE/PE with integrated recirculation pump, Storage Tank fitted with UV Lamp (UVC-254) and level sensors High/Low to switch it ON/OFF according to water volume in reservoir and level sensors/alarm display in TFT. One Tap for dispensing of Pure water. The system is equipped with vent filter 0.22μm to protect the reservoir water from airborne contaminants and maintain the water quality received from purification unit.

STAGE-III (Type-II Water)

The R.O. Water is followed by silver impregnated supercharged activated Carbon Cartridge(ACP-020) and deionization(UPC-005) module and online UV lamp 254 nm to remove germicidal effect in ASTM Type II water from the tank and also directly from the system and a solenoid valve which will divert low quality water to the drain.

ASTM-Type-II Water as per international specifications as follows

• Ultra-Pure Water - The final ultra-pure water purification system is connected with the tank to give the Ultra-Pure Water as per details mentioned below –
• Stage-1 - The water is polished through 3 in1 deionization pack of Semi-Conductor Nuclear grade Mixed Bed Resins(UPC-005) better than twin deionization pack to remove ionic and inorganic impurities in the water to its full potential, resulting in saving and output water capacity gains followed by micro filter and activated carbon.
• Stage-2(UV Lamp) - The water is further photo oxidation with online UV lamp (UVC-254nm) to reduce the TOC<5ppb. The lamp has an electro polished 316L SS housing, silver impregnated activated carbon cartridge(ACP-020) for the removal of traces of organics and bacterial impurities and high capacity inbuilt hollow fiber UF Ultrafiltration cartridge 5000 NMWL to give the Endotoxins/Pyrogen free <0.001 Eu/ml and RNAse /DNAse free water respectively.
• Stage -3 - The water is passed through the 0.22 micron in-line sterile filter PVDF/PES with stacked disc validated membrane filter /Pharmaceutical grade End Point filter with Filling bell with a flexible silicon tube to ultra-pure (Type-I) water separately whenever needed.
• Stage-4 (On-line Monitor)- The system have water purity sensor at the point of dispense and monitor water quality in resistivity /conductivity, temperature compensation & reservoir volume on system display and alarm provide information
  • 1) On System status as Auto diagnostic facility
  • 2) Routine maintenance as auto rinse facility and
  • 3) On alarms for troubleshooting in the event of system malfunction.

ASTM-Type-I (Ultra-Pure Water) as per international specifications as follows

• Quick Reference Guide/Display Controller - Microprocessor based graphic TFT (7") bright and color display for easy operation & maintenance of the system having online monitoring of water purity parameter like Resistivity/temperature, Built-in USB port with auto diagnostic auto diagnostic facility with alarm code and real date & time reports. Also notify user for any malfunction of the system with warning of change of cartridges if any. The system is provided with Self Diagnosis features for Maintenance, Filter/cartridge change, Auto flushing, automatic cleaning cycle etc. and provided with Safety to safeguard the System against High/Low Pressure by use of High/ Low Pressure regulators. The system having the feature of the monitoring the cartridge life/indication for cartridge change.
• Auto Sanitization - The system shall have the facility to auto rinse and should be able to sanitized using an automated sanitization/Flush mode program to avoid contamination and remove the biofilm etc. from the wetted parts. Sanitization tablets/ cartridge to be provided with the system.
• Recovery Loop/Automatic Recirculation - System have the special features such as volume control dispensing. Automatic flushing and recirculation, standby mode facility of intermittent water recirculation to avoid contamination build-up in water purity and preventing deterioration during periods of non-use, the water purification system will be able to re-circulate water around internally through a tank/reservoir with recirculation/Recovery loop to safeguard the Cartridges in the period of Non-Use and to maintain consistent peak quality.
• Auto Cartridges Exchange Alarm - System is able to monitor the life of UV, cartridge, Filters and membranes to ensure on-time reordering of the pre-treatment consumables, the system will have automatic/audio visio warnings/exchange alarm for cartridges and Pin coded password protection to set the software points in big 5.7 TFT display for Type-I and Type-II water for any error and service check as and when required. The filters are One Touch （Quick fit Connector） type which are easy to replace/maintenance of the cartridges without wasting time and water, avoid purging air.
• Communication Port - USB Port for transferring the inbuilt data to PC with software if required.
• Installation/Demonstration and Training - Company’s engineer will provide full demonstration and training to the purchaser/user at the time of Installation of the equipment at user’s site with Operation and maintenance manual.
  
• Warranty – 1 year warranty from the date of successful Installation, commissioning & testing of goods

Schematic Diagram: Filtration Process