Inovenso Needle-Based Pilot Level Electrospinning / Spraying Machine - PE 550
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Brief Description
The PE-550 is our Best-selling Electrospinning for the Continuous production of nanofibers, suitable for manufacturing nanofibers in industrial scale. Its major advantage is scalability, as it’s suitable for both Production line as well as R&D projects. The PE-550 functions with 56 nozzles enabling high productivity for mass production of nanofibers, however it can also function with 1 nozzle when working on R&D projects. Its unique design enables production of nanofibers and composites, it accommodates 4 syringe pumps and 4 High Voltage Power Suppliers, making it possible to work simultaneously with up to 4 different polymers, independently controlled.
PE-550 uses a unique patented “Hybrid Electrospining Technology”. This new technique combines the advantages of both Needle-based and Needle-less Electrospinning, which are: High throughput productivity (from the needle-less), with a very accurate control over the process and the final product (from needle-based Electrospinning).
Applicable for developing commercial Nanofiber products such as Face masks, battery separators, air and liquid filters, wound dressing materials i.e.
Unique Properties
- Hybrid Electrospinning Technique (Multiple Jets from each nozzle)
- Bottom-Up spinning
- Up to 56 concurrently feeding nozzles
- 550mm width nanofiber coating
- Programmable touch screen control panel
- Continuous roll to roll substrate winding collector system
- Adjustable horizontal movement between 20-80mm and 5-50mm/sec
- Automatic adjustable spinning distance between 30-230mm. Nozzle to collector.
- 0,01-5gr/metersquare thick nanofiber membrane production capacity
- 4 Programmable Syringe Pumps and 4 High Voltage Power Supply
- Possibility to work with 4 different polymers (with different voltage and flow rate)
Technical Specification
| Single and Multi Nozzle Operation |
| Number of Nozzles |
Up to 56 Nozzles during full operation |
| Single Nozzle Option |
Possible to work with single nozzle |
| Nozzle Diameter Options |
Standard Different Diameters Nozzles can be attached optionally |
| Syringe Pumps |
4 Precise syringe pumps |
| High Voltage Power Suppliers |
4 High voltage power suppliers (40kV) |
| Pipe Charging |
Each of them charges different pipe sets |
| Roll to Roll Collector |
| Fiber Deposition Width |
550 mm |
| Substrate Winding Speed |
0.1 m/min - 10 m/min |
| Coating Homogeneity System |
X-axis repetitive motion |
| Stroke of Coating Homogeneity System |
20mm - 80mm |
| Speed of Coating Homogeneity System |
5-50 mm/sec |
| Minimum Required Solution |
| Single Nozzle Feeding |
3ml |
| Feeding Each Pipe Set |
15ml |
| Full Loading |
50ml |
| Advanced Automation System |
| Process Control |
Full control of the process and system via 12 inches touch screen panel |
| Parameter Recall |
Saving all important parameters and recalling them when needed |
| Safety Features |
Equipped with spark protection, safety-door option, integrated safety-relays |
| High Precision Micro Pump |
| Number of Pumps |
4 units |
| Flow Rate |
0.35 - 7123 ml/h (BD 60 ml syringe) |
| Flow Rate Precision |
0.01 ml |
| Available Syringes |
All types are available |
| Available Pump Systems |
Syringe / Peristaltic (Optional) |