Hioki Battery Insulation Tester BT5525

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SKU: BT5525
Regular price $ 5,237.95

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Hioki Battery Insulation Tester BT5525

The BT5525 can prevent the shipment of batteries with latent defects that could lead to fires.

This is introduction to the functions of the new "BATTERY INSULATION TESTER BT5525" for battery production lines. The BDD function, which monitors minute voltages and currents and detects foreign substances mixed in the production process, and a convenient PC application that allows you to view waveforms, will be explained while actually measuring!

HIOKI products are authorized for sale by MSE Supplies in the United States only. Please contact us for international orders.

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Key Features

  • Ideal for battery production lines
  • BDD function for detecting minuscule short-circuits caused by contamination before batteries are shipped
  • Stable insulation resistance testing even in noisy environments
  • High cost performance thanks to accessible pricing, high-speed testing, and compact footprint
  • Contact check function reduces the number of false negatives caused by equipment issues

Specifications

Accuracy guaranteed for 1 year
Main functions Insulation resistance test
Break Down Detect function (BDD)
Contact check function
Output specifications Output voltage : 25 V to 500 V, Setting resolution 1 V
Charging current
(Current limit function) : 50 µA to 50 mA*1*2*3, Minimum setting resolution 10 μA
Short-circuit current : 60 mA or less
Discharge current : 40 mA or greater

*1: Constraints involving the output generator will result in an error, making measurement impossible, if a capacitive load of approximately 50 μF or greater is connected while using a current limit setting of 5.1 mA or greater.
*2: When using a current limit setting of 5.1 mA or greater, measurement will be forcibly stopped if the output voltage is not at least 20 V at 200 ms after the start of measurement. Measurement will be possible 1 s after forcibly stopped.
*3: If the set current limit value is from 5.1 mA to 50.0 mA, the current will be limited to 5 mA after the output voltage reaches the set voltage.
Measurement specifications Resistance value display range : 0.050 MΩ to 9999 MΩ
Resistance range : 2 MΩ, 20 MΩ, 200 MΩ, 2000 MΩ, AUTO
Basic specifications ±1.5% rdg.±2 dgt.
25 V ≤ V < 100 V [0.05 MΩ to 2 MΩ],
100 V ≤ V ≤ 500 V [0.2 MΩ to 20 MΩ]
Time specifications Test time : 0.050 s to 999.999 s, OFF
Comparator delay time : 0.001 s to 999.999 s, AUTO
Display update speed : 1 PLC
Sampling time : 1 PLC to 100 PLC
Memory functions Panel save function : Saves up to 15 sets of measurement conditions
Measured value memory function : Saves up to 999 measured values in the instrument's internal memory
Judgment functions Test modes : Continuous test, PASS STOP, FAIL STOP
Comparator function :
UPPER_FAIL : Measured value > upper limit value
PASS : Upper limit value ≥ measured value ≥ lower limit value
LOWER_FAIL : Measured value < lower limit value
Various functions Break Down Detect function (BDD) : Detecting minuscule insulation defects caused by contamination
Contact check function : 2-terminal capacitance measurement method
Automatic data output function : Automatic output of measurement results via communication interface after completion of test
Command monitor function : Screen display of commands being sent and received
External I/O monitor function : Screen display of output signal ON/OFF and input signal status
Analog output function : Converts measured values to 0 to 4 V DC and outputs
Interfaces USB, LAN, RS-232C, EXT. I/O
Power supply 100 V to 240 V AC
Power consumption Approx. 20 VA*4

*4: Power supply conditions are 220 V supply voltage, 50, 60 Hz supply frequency, 200 V test voltage, 2 mA current limit, and load (1 GΩ resistor and 0.1 μF capacitor connected in parallel).
Maximum rated power 100 VA
Dimensions and mass Approx. 215 mm (8.46 in) W × 80 mm (3.15 in) H × 306.5 mm (12.07 in) D (excluding protruding parts), Approx. 2.8 kg (98.8 oz)
Included accessories Power cord ×1, EXT. I/O male connector ×1, EXT. I/O connector cover ×1, EXT. I/O interlock cancellation jig ×1, Startup Guide ×1