Top 3 Trends Driving Pellet-Pressing Dies and Equipment in 2025

1. 📈 Rapid Market Growth in Pellet Dies & Press Equipment 

The global pelletizing die market is showing strong expansion. Valued at approximately US $500 million in 2025, it is projected to grow to around US $800 million by 2033, with a compound annual growth rate (CAGR) of nearly 5%. This growth spans sectors such as food and beverage, pharmaceuticals, chemical processing, and biomass energy. The broader pellet press equipment segment is also seeing steady increases, with estimates showing a rise from US $250 million in 2024 to approximately US $400 million by 2033, at an expected CAGR of 5.5%. Similarly, the specialized pellet mill die market is forecasted to grow from US $155 million in 2025 to about US $184 million by 2031, with a CAGR of 2.9%. 

2. 🤖 Innovation in Die Design & Material Engineering 

Advancements in precision engineering and materials science are significantly improving pellet die and press performance: 

High-strength tool steels, hardened and mirror-polished, are now widely used to reduce friction and wear. 

Custom die geometries—including circular, square, low-profile, vacuum, and ring dies—support a range of specialized pelletizing needs. 

Improved pressing systems feature hydraulic presses ranging from 5 to 40 tons, often equipped with digital force gauges and safety interlocks to ensure accuracy and reproducibility. 

Die sets now include accessories such as plungers, sleeves, spacers, and release rings to allow for more uniform and contamination-free pellet production. 

These technical improvements are particularly important for laboratories, research centers, and small-batch manufacturing environments. 

3. 🌱 Expanding Lab and R&D Applications 

Pellet pressing dies are increasingly vital in academic, industrial, and governmental laboratories: 

Analytical chemistry and spectroscopy: Pellets produced from powdered samples are used in FTIR, XRF, and other analytical methods. 

Battery research: Precision dies compact materials like graphite, nickel, lithium, and ceramics for solid-state and Li-ion battery electrodes. 

Catalysis and materials testing: Dies are used to create custom-sized test pellets with exacting shape and density specifications. 

Modern die sets used in these applications typically range from 3 mm to 40 mm in diameter and are engineered for dry powder pressing, often requiring parallel, scratch-free surfaces and tight tolerances. 

🔍 Summary 

Three converging forces are shaping the future of pellet pressing technology: 

Global market expansion driven by industrial, research, and energy sectors. 

Advances in engineering, allowing for better longevity, reproducibility, and customizability of dies and presses. 

Rising demand in research labs for compact, precision-manufactured dies used in spectroscopy, materials analysis, and electrochemical testing. 

These trends reflect the growing need for versatile and reliable pressing solutions across disciplines. 

🌐 Visit MSE Supplies and find out about our Pellet Pressing Dies and Press products. 

📚 Sources

Data Insights Market – “Pelletizing Die Market Size 2025–2033” 
https://www.datainsightsmarket.com/reports/pelletizing-die-market 

Verified Market Reports – “Global Pellet Press Market Size Report” 
https://www.verifiedmarketreports.com/product/global-pellet-presses-market-growth/ 

QYResearch – “Pellet Mill Die Market Research Report 2025–2031” 
https://www.qyresearch.com/reports/1547127/pellet-mill-die 

Kindletech – “The Advantages of Hardened and Mirror-Finished Pellet Dies” 
https://www.kindletech.com/blog/hardened-steel-dies 

PelletPressDieSets.com – “Choosing the Right Pellet Die Shape” 
https://www.pelletpressdiesets.com/blog/die-shapes 

Across International – Hydraulic Press and Die Sets 
https://www.acrossinternational.com/Manual-and-Hydraulic-Presses-s/1865.htm 

Mobility Foresights – “Lab Presses and Die Set Market Trends” 
https://mobilityforesights.com/product/laboratory-pellet-press-market/ 

ZYLAB – “Laboratory Die Sets for Analytical Applications” 
https://www.zylab.net/products/pellet-dies-and-lab-press 

Tmax Laboratory – “Die Sets for Solid-State and Lithium Battery Materials” 
https://www.tmaxcn.com/die-set-for-lithium-battery_p167.html 

ZYLAB – “High-Precision Pellet Die Sets (3mm to 40mm)” 
https://www.zylab.net/products/die-sets